NEXUS R5 + Plug and Pin Set

Essential Connector Kit for Nexus R5 Custom Harnesses

The NEXUS R5 + Plug and Pin Set provides the essential connector housings and terminals required to build a custom wiring harness for the Haltech Nexus R5 VCU. This kit is designed for professional harness builders who prefer to construct their loom from scratch rather than modifying a pre-terminated universal harness. It includes the specific high-density AMP Superseal connectors for signal I/O and the heavy-duty Deutsch DTP connector for high-current power delivery.

Engineering Deep-Dive: Connector Anatomy

The Nexus R5 utilizes a multi-connector strategy to manage its vast I/O. The AMP Superseal 1.0 series connectors (26-pin and 34-pin keys) are chosen for their compact density and reliable sealing against moisture and dust (IP67). The Deutsch DTP-4 connector handles the high-current outputs, utilizing larger contacts capable of sustaining the 25A loads from the PDM section. This kit ensures you have the correct mating connectors to interface directly with the VCU header.

Operational Benefits: Complete Customization

Starting with a plug and pin set allows for the ultimate in harness customization. You can select specific wire gauges, insulation types (like Tefzel), and concentric twisting methods to build a mil-spec loom tailored exactly to your chassis. This minimizes weight and bulk compared to a universal harness.

Fitment and Application Scope

Suits:

• VCU: Haltech Nexus R5.
• Application: Custom Harness Fabrication.

Technical Specifications

Summary & Includes

The HT-195100 Kit contains the building blocks for a Nexus R5 masterpiece.

Includes:

• 1 x Nexus R5 VCU Unit
• 2 x AMP 26 Pin Connector & Pins
• 2 x AMP 34 Pin Connector & Pins
• 1 x Deutsch DTP-4 Connector & Pins
• 1 x SurLok Connector Set (Red/Black)
• 1 x Wi-Fi Antenna
• 1 x USB-C Cable

Note: This kit includes the VCU. Wire and loom materials are not included.